Replacement of the intake valve body assembly

Steps



Steps 1 - DISASSEMBLY PROCEDURE

The steps to follow to perform the disassembly of the piece are really basic, and will be listed below:

  • Disconnect the negative battery cable.
  • Remove the air intake tube from the throttle body.
  • Disconnect the throttle cables by opening the throttle and moving the cable through the release slot.



  • Disconnect the vacuum hoses from the throttle body.
  • Disconnect the throttle position sensor (TP) and the air control valve connectors at idle.



  • Remove the coolant hoses from the throttle body.
  • Remove the throttle body retaining bolts.
  • Remove the throttle body and discard the gasket.
  • Remove the TP sensor.
  • Remove the idle air control valve (IAC).

  • Steps 2 - INSTALLATION



    Note:

    - Be careful when cleaning the old packing of the aluminum surfaces to avoid damaging the sealing surfaces.


    Note:

    - Do not expose the accelerator body assembly, which contains the following components, to a dip in a cleaner or strong solvent:

    * The accelerator position sensor (TP)

    * The idle air control valve (IAC)

    * Sealed throttle shaft bearings


    Warning:

    - Cleaning solutions can damage electrical components or sensors.

    - Cleaners will damage some of these components that contain seals or ring gaskets.

    - Solvents can remove grease that is used in throttle shaft bearings that can not be repaired.

    - Never use wire brushes or scrapers to clean the throttle body. A wire brush or sharp tools can damage the components of the throttle body.


    Now, you'll need to clean the body of the accelerator, and then:

  • Install the TP sensor.
  • Install the IAC valve.



  • Install the throttle body assembly with a new gasket in the admission distributor.
  • Install the throttle body retention bolts. Tighten the throttle body retention bolts to 15 N · m (11 lb-ft).
  • Install the refrigerant hoses, and connect the vacuum hoses to the throttle body.

  • You'll get something like this:



    Well, now you have to:


  • Install the air inlet tube.
  • Connect the TP sensor connector and the IAC valve connector.
  • Connect the negative battery cable.
  • Fill the cooling system.
  • And that's it, it has successfully completed its repair!

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