Replacement of camshaft

Steps

To make the replacement of the piston for the Aveo model, it's necessary to have the following tool:

  • KM-565-A Product Compressor Valve
  • Steps 1 - DISASSEMBLY PROCEDURE



    The first thing we will do is remove the timing belt. Subsequently, we will disconnect the air vent tube from the valve cover, and remove the bolts, from the valve cover, valve cover, and valve cover gasket.




    Now, you have to install KM-565-A.

    Note:

    - Important: Be very careful to avoid scratching, notching or damaging the camshafts. Such damage can impede the operation of the vehicle.




    Then, the rollers of the follower must be removed, using the tool KM-565-A (1).




    While firmly holding the camshaft in place, remove the camshaft gear bolt, and then remove the camshaft gear.



    At this point, it will be necessary to disconnect the battery, the positive cable from the battery, and remove both the battery and its tray.



    The next step will be to disconnect the ignition coil connector from the ignition system electronics (EI) and the ignition cables of the EI system on the ignition coil. You must also remove the ignition coil mounting nuts from the EI system, and the ignition coil from the El system.




    If you have already performed the above steps, you must now remove the mounting pressure disc bolts from the ignition coil of the EI system and the ignition coil mounting plate from the EI system.




    Remove the camshaft pressure disc bolts, and the camshaft pressure disc.




    Finally, you must perform the removal of the camshaft!

    Steps 2 - INSTALLATION

    The installation procedure will take a little more time. However, following the steps below will reduce its complexity:

  • Install the camshaft.
  • Install the pressure disc on the camshaft.
  • Install the camshaft pressure disc bolts. Tighten the camshaft pressure disc bolts to 10 N · m (89 lb in).
  • Measure the longitudinal play of the camshaft. The longitudinal play of the camshaft should be 0.09-0.21 mm (0.0035-0.0083 in).



  • Install the ignition coil mounting plate of the EI system.
  • Install the bolts on the ignition coil mounting plate of the EI system. Tighten the bolts on the ignition coil mounting plate of the EI system to 10 N · m (89 lb.).
  • Install the ignition coil of the El system.
  • Install the ignition coil mounting bolts of the EI system. Tighten the ignition coil mounting bolts of the EI system to 10 N · m (89 lb in).
  • Connect the ignition wires of the ignition coil of the EI system.
  • Connect the ignition coil connector of the El system.
  • Install the battery and the battery tray.
  • Connect the positive battery cable to the battery.
  • Install the camshaft gear.



  • While firmly holding the camshaft in place, install the camshaft gear bolt. Tighten the camshaft gear bolt to 45 N · m (33 lb-ft).
  • Install the camshaft trackers using KM-565-A.
  • Remove the KM-565-A (1).
  • Install the valve cover gasket.
  • Install the valve cover.
  • Install the valve cover bolts. Tighten the valve cover bolts to 9 N · m (80 lb.).
  • Connect the air vent tube to the valve cover.
  • Install the timing belt.

  • Ready, after all, it was not so complex to complete the installation. You've done it! I hope it has been useful!

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